Helping Northeast Florida Organizations Thrive with Lean Thinking
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Using The Red Card/Green Card Method to Develop Lean Leaders

  During our Lean Journey at Medtronic Surgical Products in Jacksonville, we developed a robust process to modify and improve individual behaviors. We named this method Red Card/Green Card and found it to be highly effective. I previously discussed the Red Card/Green Card method in my book, Anatomy of a Lean Leader, and will provide a summary below

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Start with the Basics

This quote always makes me chuckle because it’s so true. Inevitably, the companies Dr. Shingo is criticizing consistently fail to achieve their desired results and soon abandon their Lean initiatives. I see it all the time.

TPS and lean thinking are not a set of tools. They are organization-wide strategies that promote systems thinking, anchored in the pillars of continuous improvement and respect for people. Their sum is far greater than their individual parts.

Before any real improvements can be made, companies need to create and maintain stability—processes that are capable of delivering consistent value everyday. Additionally, process instability makes it very difficult to get employees to believe that the company respects their time and contributions.

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James BussellComment